Track, travel and road from the Rocky Mountain Bicycle Show
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The monstrous magnesium tubing is reinforced with a gusset behind the head tube.(Image credit: James Huang)
Each chain stay is individually secured into its own stub at the bottom bracket shell.(Image credit: James Huang)
Black Sheep also built a matching titanium fork with fender mounts at the dropouts.(Image credit: James Huang)
Black Sheep built this beautiful titanium road bike for a shorter rider that wanted a collapsible frame for traveling.(Image credit: James Huang)
The titanium rear rack is actually welded on to the rear triangle.(Image credit: James Huang)
The seat stay yoke clamps around a short stub on the back of the seat tube. A short welded bridge provides the mounting point for the rear brake caliper.(Image credit: James Huang)
Colorado builder Dean showed off this classically styled titanium 29er, too.(Image credit: James Huang)
A split just above the sliding rear dropout allows the drive belt to slip inside the rear triangle.(Image credit: James Huang)
Dean doesn't make a big point of pushing these custom titanium stems but they're available to consumers that want one.(Image credit: James Huang)
One of the highlights of the Dean booth was this ultra-clean track bike.(Image credit: James Huang)
Dean also included its own segmented titanium fork to match.(Image credit: James Huang)
Form claims the Revel is the first bike to use a stainless steel BB30 bottom bracket shell.(Image credit: James Huang)
The socket-style stainless dropouts allow the stays to maintain their shape throughout their length for a stiffer rear end.(Image credit: James Huang)
While the rear end of the Form Revel is polished, the front end is painted a subtle grey.(Image credit: James Huang)
Sedona, Arizona-based Form Cycles displayed this beautiful road bike made of Reynolds stainless steel.(Image credit: James Huang)
The straight and slender seat stays are cleaned welded to the seat tube.(Image credit: James Huang)
Short chain stays reinforcing struts are just visible behind the Profile Racing chromoly crankset.(Image credit: James Huang)
The rear of the frame is finished with replaceable steel dropouts.(Image credit: James Huang)
The bass boat blue paint job comes alive in sunlight but even without the paint, this Groundup Designs track frame is impossible to miss.(Image credit: James Huang)
Baar does his own tube shaping in house. This top tube originally began life with a round cross section.(Image credit: James Huang)
This area normally only includes four different tubes but this Groundup Designs frame uses eight individual sections all welded together.(Image credit: James Huang)
The kidney bean-shaped seat stays are hand-formed as well and join to a wild seat cluster.(Image credit: James Huang)
Mark Nobilette won 'Best Fillet Brazed Bicycle' at last year's North American Handmade Bicycle Show and brought that frame with him to Denver for those that weren't lucky enough to catch it the first time around.(Image credit: James Huang)
The bottom bracket area is all aluminum, including the BB30-compatible shell.(Image credit: James Huang)
Of course, simple rivnuts just wouldn't do this frame justice.(Image credit: James Huang)
Primus Mootry principal Joe DePaemelaere built this frame for himself and he estimates he's invested about sixty hours of labor from start to finish.(Image credit: James Huang)
The lugs are completely handmade, basically comprising short sections of aluminum tubing that are welded and hand carved.(Image credit: James Huang)
The seat tube passes right through the handmade aluminum lug for a neatly integrated setup.(Image credit: James Huang)
Replaceable steel faces keep the dropouts from getting chewed up.(Image credit: James Huang)
Primus Mootry rider Clark Sheehan used this track bike to score a US National title in the Masters points race.(Image credit: James Huang)
A bit of shaping on the top tube increases front-end stiffness.(Image credit: James Huang)
Rebolledo Cycles brought along their usual collection of classically style road bikes. This one was built for a customer that specifically required lower gearing and a more upright position.(Image credit: James Huang)
Rebolledo also showed off this randonneur-style tourer.(Image credit: James Huang)
A Schmidt dynamo front hub powers dual front headlights while a small front rack is on hand to carry some gear.(Image credit: James Huang)
Mo Rebolledo got together with fellow framebuilder Aaron Hayes of Courage Bicycles for this stem and headset cap.(Image credit: James Huang)
The small front rack uses the brake mounting studs as anchor points.(Image credit: James Huang)
Rene Herse displayed this randonneur bike with high-volume 650B tires.(Image credit: James Huang)
The outside diameter closely resembles that of a standard 700c setup but the smaller rim allows for a cushier tire.(Image credit: James Huang)
The rear end bolts on with just a pair of large bolts - one up at the seat cluster and the other down by the bottom bracket shell.(Image credit: James Huang)
The beefy dropout includes a replaceable hanger.(Image credit: James Huang)
Sendero's 'Foggy Mountain Breakdown' features a long wheelbase, dual top tubes, and a removable rear triangle for easier packing.(Image credit: James Huang)
The titanium dropouts hold up better than aluminum ones and are replaceable once they eventually wear out.(Image credit: James Huang)
Track specialist David Tiemeyer built this as a showpiece (paint is by Spectrum Powderworks) but conveniently, it just happens to fit him.(Image credit: James Huang)
This frame looks ready for battle on the velodrome.(Image credit: James Huang)
Tiemeyer says this frame is still a work in progress. He'd like to add a female 'mascot' somewhere around here…(Image credit: James Huang)
…though presumably not in the same place as these bullet holes!(Image credit: James Huang)
The ultra-modern style and function of the Shimano Dura-Ace Di2 group makes for an interesting juxtaposition in combination with the classically styled steel frameset.(Image credit: James Huang)
Fort Collins, Colorado builder Renold Yip blends traditional level top tube styling with a high-tech Di2 group.(Image credit: James Huang)
The wiring harness is in its usual location but brazed-on guides provide firm mounting points to secure the wiring.(Image credit: James Huang)
Yip toyed with the idea of internal routing but ultimately decided to keep the wires on the outside for easier servicing.(Image credit: James Huang)
The brazed stem neatly integrated some built-in spacer for a more upright position.(Image credit: James Huang)
Lennard Zinn's personal titanium travel bike is so big that it requires an extra pair of S&S couplings to get the pieces small enough to fit in the storage case.(Image credit: James Huang)
Zinn's custom cranks are available in lengths from 130-220mm.(Image credit: James Huang)
Zinn prefers magnesium tubing for its smooth ride and light weight.(Image credit: James Huang)
Track bikes are always a popular segment at handmade bicycle shows but RMBS' more performance-oriented atmosphere brought out some more bona fide racers than usual – perhaps in homage to the races held the first night of the show at Boulder Indoor Cycling's new velodrome.
Case in point was a stunning white and chrome stunner from Primus Mootry out of Longmont, Colorado, recently piloted by Clark Sheehan to a US National title in the Masters points race. The formula was straightforward enough – big, stiff aluminum tubes arranged in a sensible geometry – and a bit of aero work was included, too, by way of the deeper tube profiles and Oval Concepts twin-blade fork.
Long-time track builder David Tiemeyer was on hand with a beautifully executed aero aluminum frame custom painted by Spectrum Powderworks. Unlike the steel dropout faces used on the Primus Mootry, the Estes Park, Colorado builder instead opted for wholly replaceable titanium dropouts. Tiemeyer says he built the frame primarily as a showpiece – but conveniently, it also just happens to fit him.
Given his proximity to the 7-Eleven velodrome in Colorado Springs, it makes sense that Groundup Designs builder Eric Baar also specializes in track frames. His aluminum creation was definitely among the more radical on display, however, with a highly unconventional seat cluster arrangement, full hand-shaped tubing and an electrifying bass boat blue paint job.
In contrast, Boulder, Colorado titanium specialist Dean went with the ultra-clean route on its track machine, using nothing but straight tubes, a bit of ovalizing for the chain stays and some external machining on the head tube to save a few grams. Even the segmented titanium fork uses straight pipes exclusively, too. Rounding things out are a custom titanium stem built in-house, an Eriksen titanium post, and running gear mostly from White Industries.
Have bike, will travel
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Travel bikes seem to be the next big trend in the handmade industry with several builders offering up their own take on the best way to disassemble a frame.
S&S couplings are still an incredibly popular option given that they can be inserted nearly anywhere and offer a surprisingly solid connection between the mating tube ends. This was the method of choice for big-and-tall specialist Lennard Zinn, whose personal titanium road bike is so immense that it actually requires twice as many couplings as usual. Still, Zinn insists the bike fits in the standard Samsonite case prescribed by S&S though we'd imagine it would still require a touch extra care in doing so.
Black Sheep's setup instead uses a removable rear triangle. An overlapping slotted clamp is used up top just behind the seat tube (with an end that is artfully scalloped to match the adjacent weld bead) while two set screws secure the overlapping chain stays below. The dropped top tube provides extra standover clearance, a titanium rear rack is welded right on to the rear triangle, and a custom segmented titanium fork is included as well.
Then there's the Sendero method. Only two bolts hold the front and rear triangles together with each joint similar in appearance to a swinging door hinge: just line up the holes, insert the bolt and tighten. Disassembly is naturally just as easy.
Good ol' road bikes
We don't want to give you the wrong impression. RMBS (or any handmade show) isn't just about niche bikes and there were plenty of straight-up road and off-road machines on display as well – albeit each with its own distinctive flavor.
Case in point is the gleaming new Revel from Sedona, Arizona based Form Cycles. Form builds the Revel with Reynolds stainless steel tubing throughout – including the BB30-compatible bottom bracket shell and Paragon dropouts – for a light and lively ride that offers a viable alternative to carbon fiber. Bare frames retail for US$2,645 (add US$100 for the BB30 option) while top-shelf complete bikes with SRAM Red and FSA K-Force Light components fetch US$7,500.
Primus Mootry builder Joe DePaemelaere brought along his personal ride: a gorgeous metallic red and blue number with carbon fiber tubes, an integrated seatmast and handmade welded, carved and polished aluminum lugs with a BB30-compatible shell. DePaemelaere estimates this frame took him about sixty hours to build, though, so while you could buy something like this from him for yourself, it'll certainly cost you a pretty penny.
Fort Collins, Colorado builder Renold Yip blended old and new with a road bike he built for his wife. The lugged steel frame boasts a level top tube and matching steel fork with curved blades, all covered in an understated metallic grey paint job with a white head tube and dark red accents. Hanging off of it all, though, was Shimano's thoroughly modern Dura-Ace Di2 group. Not content to simply use Shimano's included stick-on cable guides, Yip brazed housing guides to the underside of the down tube and bottom part of the seat tube specifically to route the wires.
Rebolledo Cycles showed off its usual array of classically styled machines as well, including a pink-and-cream randonneur tourer with a minimal front rack and dual headlamps (powered by a Schmidt dynamo front hub), chrome fenders, a matching Silca frame pump and a leather Brooks saddle, fender flap and bar tape.
Few builders adhered to the retro theme more than Boulder-based René Herse, however, who specializes in 1930s-era French style bikes. A key feature on its randonneur tourer was the rarely used 650B wheel size. The smaller rims and larger diameter tires allow for an outside diameter similar to a standard 700c road setup but with a far cushier ride on rough roads. A small front rack, Schmidt dynamo-powered lights (with a rotary switch integrated into the top of the stem) and dimpled chrome fenders complete the package.